Bleaching, sun-drying, and gauze processing — handled by skilled craftsmen with years of experience
Fabric arriving from weaving mills is loaded into our 6,000-liter kettle. Combining traditional methods with specialized agents, we slowly boil and refine it over roughly four days. This kettle-boiling method, unchanged since the Edo period, produces wa-zarashi's distinctive softness and absorbency.
Soaking the cloth in water causes the yarn to stretch and shrink significantly, and the finished fabric shrinks by roughly 10%. Because the result differs every time depending on that day's temperature, humidity, and water quality, a craftsman's eye and years of experience are indispensable. "You never know until you open the kettle" — that is both the difficulty and the true appeal of wa-zarashi.
We never use machine dryers. Once refined, fabric is finished entirely by natural wind and sunlight in our large sun-drying yard, which makes use of 8-meter-high indoor pillars.
Our own tension-free hanging method is why our finish stands apart from other manufacturers. The natural softness and character of the fiber, which the hot air of a machine dryer would strip away, is fully preserved through sun-drying. The large drying yard completed in 1970 is still in active use today.
"Hanging the fabric without putting it under tension is what gives our finish its distinctive quality."
— A Hirano Sarashi craftsman
We also handle bleaching for both wide and narrow gauze fabric. From medical and hygiene applications to baby undergarments, swaddles, and bathing cloths, as well as traditional Japanese tenugui hand towels and yukata fabric, our years of expertise meet a wide range of needs.
Because gauze is a delicate fabric, both the kettle-refining and sun-drying stages require even more careful attention than usual. The gentle touch and safety unique to wa-zarashi are why it can be trusted even for products that touch a newborn's skin directly.
Feel free to reach out for sample requests, wholesale inquiries, B2B partnerships, and more.